mDEW Archives - Maventic Sat, 25 Jul 2026 07:42:47 +0000 en-US hourly 1 https://wordpress.org/?v=7.0.4 https://maventic.com/wp-content/uploads/2022/02/cropped-maventic-tab-icon-1-32x32.png mDEW Archives - Maventic 32 32 Digitizing Warehouse Operations for a Global Furniture Fittings Leader with mDEW https://maventic.com/digitizing-warehouse-operations-for-a-global-furniture-fittings-leader-with-mdew/ Sun, 28 Dec 2025 10:44:12 +0000 https://maventic.com/?p=4813 How a global furniture fittings manufacturer revolutionized warehouse operations through Maventic's mDEW solution, replacing manual processes with mobile-first, SAP-integrated technology that ensures FIFO compliance and picking accuracy.

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]]> About the customer

Our client is one of the world’s largest manufacturers of furniture fittings and hardware, with annual sales exceeding €1.5 billion. In India, the company operates state-of-the-art manufacturing facilities that serve both domestic and international markets, delivering precision-engineered products to furniture manufacturers worldwide.

Business scenario

Prior to partnering with Maventic, the client faced numerous operational challenges that were impacting efficiency, accuracy, and customer satisfaction in their warehouse operations.

Challenges

Operating without SAP Warehouse Management (WM), the client struggled with manual processes that led to inefficiencies, errors, and compliance issues.

  • Inefficient Pickers and Packers – Errors in product selection due to inefficient pickers and packers were leading to customer dissatisfaction, increased operational costs, and significant delays in order fulfillment.
  • Difficulty Locating Correct Bins – Wasted time and lack of transparency in locating the correct bins for storage and retrieval led to persistent inefficiencies and delays in warehouse operations.
  • Lack of FIFO Compliance – Challenges in ensuring compliance with FIFO (First In, First Out) rules led to inventory management issues, product wastage, and potential quality concerns.
  • Manual Process Dependencies – Heavy reliance on manual processes in the absence of SAP WM created bottlenecks, reduced visibility, and limited the warehouse’s ability to scale operations efficiently.

Solution

Maventic implemented mDEW (Mobile Digital Enterprise Warehouse), leveraging barcode technology, mobile readers, and seamless SAP integration to completely digitize warehouse operations.

  • Dynamic Task Assignment and Mobile Scanning – Implemented Maventic’s mDEW for dynamic task assignment, mobile scanning for real-time accuracy, and streamlined approval workflows that eliminated manual processes.
  • Integration with SAP – Integrated seamlessly with SAP production orders and warehouse management systems, ensuring complete workflow alignment and real-time data synchronization.
  • Guided Material Retrieval – Leveraged SAP’s warehouse management capabilities to guide pickers through optimized routes, ensuring efficient material retrieval and dramatically improved picking accuracy.
  • Real-Time Access to Information – Empowered the warehouse workforce with mobile scanning devices, enabling instant access to critical information such as actual stock quantities, bin locations, and shipper details directly on the warehouse floor.

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]]> Transforming Pharmaceutical Warehousing with Barcode Mobility https://maventic.com/transforming-pharmaceutical-warehousing-with-barcode-mobility/ Sun, 28 Dec 2025 10:44:12 +0000 https://maventic.com/?p=4854 How a Multi-National Pharmaceutical Company Achieved 100% FEFO Compliance and Eliminated Dispatch Errors Through SAP-Integrated Mobile Warehouse Solution Across 35+ Export Markets

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About the customer

Our client is a leader in the Indian pharmaceutical industry, specializing in acute and chronic therapeutic segments. With a robust global presence, they export high-quality pharmaceutical products to over 35 countries, including highly regulated markets across the European Union, Commonwealth of Independent States (CIS), and South East Asia.

Business scenario

The customer faced critical operational challenges in their pharmaceutical warehousing operations, including strict regulatory compliance requirements, dispatch accuracy issues, and the need for workforce optimization.

Challenges

Operating in the highly regulated pharmaceutical industry, the client struggled with critical compliance and efficiency issues that impacted both operational costs and regulatory standing.

  • Lack of Adherence to FEFO – The company struggled to minimize wastage of expired medicines while maintaining strict adherence to First Expired, First Out (FEFO) rules—a critical regulatory requirement in pharmaceutical operations.
  • Inefficient Pickers and Packers – Errors in product selection due to inefficient picking and packing processes significantly impacted dispatch accuracy, leading to customer dissatisfaction and regulatory concerns.
  • Lack of Transparency & Bin Location – Wasted time and lack of transparency in locating the correct bins or specific medicines hampered operational efficiency and slowed down the entire dispatch process.
  • Compliance with Storage Regulations – Meeting stringent pharmaceutical storage regulations while maintaining operational efficiency proved challenging with manual processes and limited real-time visibility.

Solution

Maventic implemented mDEW (Mobile Digital Enterprise Warehouse), a comprehensive SAP Fiori-based solution that seamlessly integrates with SAP WM/EWM/IM to deliver real-time warehouse digitization with zero disruption to existing operations.

  • Mobile Scanning – Maventic’s mDEW enabled mobile device scanning against SAP documents for all incoming and outgoing materials, eliminating manual data entry and reducing errors at the source.
  • Barcode Mobility for Compliance – Barcode mobility technology ensured strict adherence to pharmaceutical storage rules, significantly reducing errors and optimizing audit processes for compliance with stringent regulatory requirements.
  • 2-Step Picking Process – Implemented intelligent 2-step picking on mobile devices, providing additional verification checkpoints that dramatically reduced picking errors and improved dispatch accuracy.
  • Real-Time Alerts – Deployed real-time alerts for duplicate or incorrect barcode scans, along with instant confirmation of Transfer Orders in SAP via mobile devices, ensuring immediate error detection and correction.
  • Bin-to-Bin Transfer – Enabled seamless bin-to-bin transfers with automatic Transfer Order creation and confirmation, streamlining internal warehouse movements and inventory reorganization.
  • Warehouse Manager’s Cockpit – Provided warehouse managers with an instant overview of all activities, barcode generation and printing capabilities, and dynamic assignment of pick, pack, and put tasks through a comprehensive management cockpit.

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]]> Eliminating Fan Mismatches and Boosting Operational Efficiency Through Digital Automation https://maventic.com/eliminating-fan-mismatches-and-boosting-operational-efficiency-through-digital-automation/ Fri, 05 Dec 2025 05:02:43 +0000 https://maventic.com/?p=4846 How a world-leading manufacturer of electrical appliances achieved USD 300,000 in annual cost savings, 100% dispatch accuracy, and seamless management of 300,000 ceiling fans monthly.

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]]> About the customer

Our client is one of the world’s leading manufacturers of electrical appliances and consumer goods, with annual revenues exceeding USD 1.5 billion. The company specializes in manufacturing and distributing home appliances, lighting solutions, electrical wiring accessories, and various electrical products. In India, the company operates state-of-the-art manufacturing facilities producing over 300,000 ceiling fans monthly, serving both domestic and international markets.

Business scenario

Prior to partnering with Maventic, the client faced significant operational challenges impacting efficiency, accuracy, and customer satisfaction. The packaging process for ceiling fans, with motors and blades produced on separate lines, struggled with synchronization issues.

Challenges

Operating without an automated synchronization system, the client struggled with manual processes that led to inefficiencies, errors, and quality issues.

  • High Rejection Rate of 3.5% – Manual matching of motors and blades resulted in a 3.5% rejection rate, translating to 10,500 rejected units monthly and substantial costs from wasted materials, rework, and delayed shipments.
  • Tedious Labor-Intensive Processes – Manual screening of 1,250 motor and blade daily combinations was labor-intensive and error-prone, creating bottlenecks during peak seasons and limiting scalability.
  • Lack of Real-Time Synchronization – Separate production lines of motors and blades lacked automated tracking systems, leading to frequent mismatches, increased search times, and production delays.
  • Manual Process Dependencies – Paper-based tracking and lack of SAP integration created bottlenecks, hindering component traceability and resulting in out-of-sync inventory data.

Solution

Maventic implemented mDEW (Mobile Digital Enterprise Warehouse), leveraging barcode technology, mobile readers, and seamless SAP integration to automate the fan manufacturing and packaging process.

  • Barcode Integration for Sub-Assemblies – Child barcodes were created for both motors and blades, linked by a final item code, allowing them to move through
    separate production lines with a common identifier.
  • Mobile Barcode Verification at Packaging – Packers utilized HHT Motorola mobile devices equipped with barcode readers to verify the synchronization of motor and blade
    components during the packaging process.
  • Integration with SAP Warehouse Management – Achieved seamless integration with SAP’s Warehouse Management functionality for end-to-end digital workflow. The system provided intelligent picking guidance, directing workers along optimized routes to exact bin locations.

 

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